Production Process and Logistics Simulation
complex production and internal logistics systems to be verified before implementation.
Production Logistics Simulation Consulting Service
Simulation Consultancy Service for Production Logistics
Modern manufacturing process, regardlessthe new production line, automation, system transformation, or manufacturing operation process capacity and efficiency improvement process, the real impact on the success or failure of the project, often not a certain equipment performance, but the whole set of production and logistics system in the real business scenario of the collaborative interaction ability. Through digital modeling and dynamic simulation, we help enterprises identify bottlenecks, verify schemes and evaluate capability boundaries before project implementation, reduce trial and error costs and transformation risks, make system decisions completely based on detailed and accurate scientific decision-making basis, make business innovations and ideas fall to the ground without risk, and make the physical system clear about the operation effect in real scenarios before it is put into implementation, without any system change and input of simulation evaluation, enterprises are using expensive physical trial and error to test the effectiveness of the system. Without digital verification, production enterprises will go through a long investment process, which will bring huge cost losses to enterprises and miss business opportunities.
Complex production and internal logistics systems to be fully validated before construction.
Need production and logistics simulation
Why the scheme system "looks feasible", PPT argumentation and table reasoning are all ideal, then why the new system fails to reach the expected target after it goes online, and the production climb is far from the expectation, and why..?
because many production and automation projects are logically established in the scheme stage and the equipment parameters meet the requirements, after the system is actually put into operation, problems such as insufficient efficiency, beat imbalance, congestion waiting, and local bottleneck amplification may still occur. The reason is that the real performance of complex systems is often not fully visible to static calculations.
Our production logistics simulation consulting services
Production logistics simulation service is to establish a digital model of production and internal logistics system based on the customer's business rules, process logic, equipment configuration and operation scenarios before project construction or system optimization process, and to dynamically simulate and analyze the system. It is not a simple display animation, nor is it a static layout evaluation, but an engineering analysis method for system capability verification, bottleneck identification, scheme comparison, risk prediction and optimization decision.
Production logistics
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For the production process
Assembly Line Beat Balance Analysis
multi-process series-parallel system
station and staffing assessment
Buffer Capacity and WIP Level Analysis
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Production Logistics
Line-side logistics supply beat verification
Delivery System
Automated Logistics AGV / AMR Scheduling Evaluation
Production and Handling Resources
upstream and downstream process convergence and blocking propagation analysis
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Production System
equipment supplement
target capacity improvement
layout adjustment
Multi-Scheme Configuration Selection
Phased Expansion Path
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Proposal and Scheme Evaluation
new production line scheme
Automated Production Systems
Comparison and selection of production unit and process layout scheme
Capacity Planning and Resource Allocation Assessment
Multi-scheme System Capability
investment plan
The theoretical throughput is sufficient, the actual one is not as expected as before implemation
The capacity of a single device is met, it does not mean that the system as a whole can stably reach the target capacity.
Station, Buffer,CycleTime Mismatch conveying or Transportion
Partial plausible, system-level operation may result in blocking, waiting, and idle resources.
Plan proposal resorts to Indiviual Expertise without scientific decision support
Disputes are easy to arise in cross-departmental review, and decision-making lacks a unified basis for judgment.
Checkout Improvement of Proposal for Production Facility, Smart Logistic Investement, Eliminate Risk
Local optimization may not lead to overall improvement, and may even lead to new system imbalances.
Risk Exposed after Implementation, improvement Cost is unacceptable
Field adjustment usually means higher cost, longer cycle time and greater project risk
Serval proposal make sense superfically,but it is of difficulty to decide which one is better without dynamic simulation
Lack of system-level comparison tools, investment decisions tend to rely on subjective judgment
Production Systems
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